Understanding Methyl Chloroacetate: Comprehensive Guide

Introduction to Methyl Chloroacetate

Methyl chloroacetate (MCA) is a versatile organic compound with the chemical formula C₃H₅ClO₂. As an important halogenated ester, it serves as a valuable building block in various chemical synthesis processes. This comprehensive guide aims to provide detailed information about methyl chloroacetate, including its properties, applications, safety considerations, and current market trends.

At High Mountain Chem, we recognize the significance of methyl chloroacetate in diverse industrial sectors, from pharmaceuticals to agrochemicals. This guide is designed to serve as a reliable resource for chemists, researchers, industry professionals, and students interested in understanding this compound's characteristics and applications.

Chemical Properties and Structure

Methyl chloroacetate features a relatively simple yet functionally rich structure that contributes to its chemical versatility.

Molecular Structure

The molecule consists of a methyl ester group attached to a chloroacetic acid component. The presence of both an ester group and a chlorine atom creates a compound with unique reactivity patterns:

• Chemical Formula: C₃H₅ClO₂
• IUPAC Name: Methyl 2-chloroacetate
• CAS Registry Number: 96-34-4
• Molecular Weight: 108.52 g/mol

Reactivity

Methyl chloroacetate exhibits characteristic reactivity patterns influenced by its functional groups:

• Nucleophilic Substitution: The chlorine atom is susceptible to nucleophilic displacement, making it an excellent substrate for S_N2 reactions.
• Ester Hydrolysis: Like other esters, it can undergo hydrolysis under acidic or basic conditions to yield chloroacetic acid and methanol.
• Transesterification: The methyl ester group can participate in transesterification reactions with other alcohols.
• Grignard Reactions: It can react with Grignard reagents to form more complex molecules.

Chemical Stability

Methyl chloroacetate is stable under normal conditions but can react with strong bases, oxidizing agents, and reducing agents. It hydrolyzes slowly in the presence of moisture, particularly under basic conditions.

Physical Properties

Understanding the physical properties of methyl chloroacetate is essential for its practical handling, storage, and application in various processes.

These physical properties make methyl chloroacetate suitable for various applications while also requiring appropriate handling and storage considerations.

Synthesis Methods

Methyl chloroacetate can be synthesized through several methods, each with its advantages and limitations. Understanding these synthesis routes is crucial for industrial production and laboratory preparation.

Direct Esterification

The most common method involves the direct esterification of chloroacetic acid with methanol in the presence of an acid catalyst:

ClCH₂COOH + CH₃OH ⟶ ClCH₂COOCH₃ + H₂O

This reaction typically employs sulfuric acid or p-toluenesulfonic acid as catalysts and requires removal of water (often via azeotropic distillation) to drive the equilibrium toward product formation.

Chlorination of Methyl Acetate

Another approach involves the chlorination of methyl acetate:

CH₃COOCH₃ + Cl₂ ⟶ ClCH₂COOCH₃ + HCl

This method requires careful control of reaction conditions to prevent multiple chlorination and side reactions.

From Chloroacetyl Chloride

Methyl chloroacetate can also be prepared from chloroacetyl chloride and methanol:

ClCH₂COCl + CH₃OH ⟶ ClCH₂COOCH₃ + HCl

This reaction proceeds rapidly and with high yield but requires handling of the corrosive chloroacetyl chloride.

Industrial Production

On an industrial scale, continuous processes are often employed, utilizing reactive distillation or fixed-bed catalytic reactors to optimize yield and energy efficiency. Modern processes also focus on greener approaches, such as using heterogeneous catalysts and minimizing waste generation.

Industrial Applications

Methyl chloroacetate serves as a versatile chemical intermediate across numerous industries due to its reactive functional groups and relatively stable structure.

Pharmaceutical Industry

In pharmaceutical manufacturing, methyl chloroacetate is an important building block for various medicinal compounds:

• Synthesis of analgesics and anti-inflammatory drugs
• Preparation of local anesthetics
• Manufacturing of antihistamines
• Production of cardiovascular medications

The chlorine atom provides an excellent leaving group for subsequent reactions, allowing for the introduction of various functional groups relevant to pharmaceutical activity.

Agrochemical Production

Methyl chloroacetate plays a significant role in the synthesis of:

• Herbicides (particularly those containing glycine or phenoxy moieties)
• Fungicides with various modes of action
• Plant growth regulators
• Insecticides and acaricides

Polymer Industry

In polymer science and production, methyl chloroacetate contributes to:

• Preparation of specialty monomers
• Modification of polymer properties through side-chain functionalization
• Production of adhesives and coatings
• Development of biodegradable polymer materials

Flavor and Fragrance Industry

Although less common, methyl chloroacetate derivatives are used in the synthesis of certain flavor and fragrance compounds, particularly those requiring specific ester linkages.

Laboratory Uses

In addition to its industrial applications, methyl chloroacetate is a valuable reagent in research laboratories and academic settings.

Organic Synthesis

Methyl chloroacetate serves as a versatile starting material for numerous synthetic pathways:

• Williamson Ether Synthesis: Reaction with alcoholates to form corresponding ethers
• Alkylation Reactions: Introduction of acetate functionality to various nucleophiles
• Gabriel Synthesis: Preparation of α-amino acids via phthalimide intermediates
• Darzens Condensation: Formation of glycidic esters

Teaching and Educational Applications

Methyl chloroacetate reactions are often featured in undergraduate organic chemistry laboratories to demonstrate:

• Nucleophilic substitution mechanisms
• Ester chemistry and hydrolysis
• Functional group transformations
• Multi-step synthetic sequences

Analytical Chemistry

In analytical chemistry, methyl chloroacetate and its derivatives may be used as:

• Derivatizing agents for certain analytes
• Standards for chromatographic methods
• Model compounds for spectroscopic studies

The moderate reactivity of methyl chloroacetate makes it suitable for controlled laboratory conditions, though appropriate safety measures must always be maintained.

Safety and Handling Precautions

Methyl chloroacetate requires careful handling due to its potential hazards. Proper safety measures are essential for anyone working with this compound.

Potential Hazards

• Toxicity: Methyl chloroacetate is toxic if inhaled, ingested, or absorbed through skin contact. It can cause irritation to the respiratory tract, eyes, and skin.
• Flammability: With a flash point of approximately 65°C, it is combustible and can form flammable vapor-air mixtures, especially when heated.
• Reactivity: It can react with strong bases, oxidizing agents, and reducing agents, potentially leading to hazardous situations.
• Hydrolysis: Contact with water or moisture can lead to slow hydrolysis, releasing chloroacetic acid and methanol.

Personal Protective Equipment (PPE)

When handling methyl chloroacetate, the following PPE is recommended:

• Chemical-resistant gloves (nitrile or butyl rubber)
• Safety goggles or face shield
• Lab coat or chemical-resistant clothing
• Appropriate respiratory protection when necessary (particularly in case of inadequate ventilation)

Engineering Controls

• Work in a well-ventilated area or under a properly functioning fume hood
• Implement local exhaust ventilation systems in production areas
• Use explosion-proof electrical equipment in areas where vapors may accumulate
• Install emergency eyewash stations and safety showers in work areas

Emergency Procedures

In case of accidental exposure or spill:

• Skin Contact: Remove contaminated clothing immediately and wash affected area with plenty of water and soap for at least 15 minutes.
• Eye Contact: Rinse eyes with water for at least 15 minutes, holding eyelids open. Seek medical attention.
• Inhalation: Move affected person to fresh air. If breathing is difficult, provide oxygen. Seek medical attention.
• Ingestion: Do not induce vomiting. Seek immediate medical attention.
• Spill: Absorb with inert material, collect in suitable containers, and dispose of according to regulations. Ventilate area well.

Environmental Impact

Understanding the environmental implications of methyl chloroacetate is crucial for responsible handling and disposal practices.

Environmental Fate

When released into the environment, methyl chloroacetate undergoes several processes:

• Hydrolysis: In aquatic environments, it hydrolyzes to form chloroacetic acid and methanol, with a half-life ranging from days to weeks depending on temperature and pH.
• Biodegradation: It shows moderate biodegradability under aerobic conditions but may persist longer under anaerobic conditions.
• Volatilization: From water surfaces, it can volatilize into the atmosphere with a moderate rate.
• Atmospheric Degradation: In the atmosphere, it undergoes photochemical degradation with an estimated half-life of several days.

Ecotoxicity

Methyl chloroacetate and its hydrolysis products can affect aquatic organisms:

• Toxic to aquatic life with potential long-lasting effects
• Can cause harm to fish, invertebrates, and algae at relatively low concentrations
• May adversely affect microbial communities in soil and water

Environmental Management

To minimize environmental impact, the following practices are recommended:

• Implement proper containment systems to prevent accidental releases
• Treat wastewater containing methyl chloroacetate before discharge
• Consider chemical or biological treatment methods for degradation
• Dispose of waste according to local regulations for hazardous materials
• Explore greener alternatives when possible for specific applications

At High Mountain Chem, we are committed to environmental stewardship and recommend sustainable practices for all chemicals we supply, including methyl chloroacetate.

Regulatory Information

Methyl chloroacetate is subject to various regulations globally due to its potential hazards. Understanding these regulations is essential for compliant handling, transportation, and use.

Classification and Labeling

Under the Globally Harmonized System (GHS) of Classification and Labeling of Chemicals, methyl chloroacetate is typically classified as:

• Acute Toxicity (oral, dermal, inhalation) - Category 3 or 4
• Skin Irritation - Category 2
• Eye Irritation - Category 2
• Specific Target Organ Toxicity (Single Exposure) - Category 3
• Aquatic Toxicity - Category 2

Transportation Regulations

For shipping and transportation purposes:

• UN Number: UN 2295
• Proper Shipping Name: Methyl chloroacetate
• Hazard Class: 6.1 (Toxic substances)
• Packing Group: II

Regional Regulations

Specific regulations vary by region:

• United States: Regulated under TSCA (Toxic Substances Control Act), CERCLA (Comprehensive Environmental Response, Compensation, and Liability Act), and various state regulations.
• European Union: Subject to REACH (Registration, Evaluation, Authorization and Restriction of Chemicals) and CLP (Classification, Labeling and Packaging) regulations.
• Canada: Listed on the DSL (Domestic Substances List) and regulated under WHMIS (Workplace Hazardous Materials Information System).
• Asia-Pacific: Various country-specific regulations apply, including China's IECSC (Inventory of Existing Chemical Substances in China) and Japan's ENCS (Existing and New Chemical Substances).

Compliance Requirements

Organizations handling methyl chloroacetate must typically:

• Maintain current Safety Data Sheets (SDS)
• Provide appropriate training to employees
• Implement proper storage and handling procedures
• Report releases above threshold quantities to relevant authorities
• Obtain necessary permits for large-scale use or storage

High Mountain Chem provides comprehensive regulatory information with all supplied chemicals to ensure customer compliance with applicable regulations.

Market Trends and Analysis

The global market for methyl chloroacetate continues to evolve in response to changing industrial needs, regulatory landscapes, and technological advancements.

Current Market Status

The methyl chloroacetate market is characterized by:

• Steady growth driven primarily by pharmaceutical and agrochemical applications
• Moderate market concentration with several key manufacturers controlling significant market share
• Regional production hubs in Asia-Pacific, North America, and Europe
• Increasing focus on high-purity grades for specialized applications

Growth Drivers

Several factors are contributing to the continued demand for methyl chloroacetate:

• Pharmaceutical Industry Expansion: Growing demand for medications globally, particularly in emerging markets
• Agricultural Intensification: Need for improved crop protection chemicals to enhance yields
• Research and Development: Ongoing discovery of new applications in various chemical processes
• Specialty Chemical Growth: Increasing demand for tailored chemical intermediates

Challenges and Constraints

The market also faces several challenges:

• Regulatory pressures regarding hazardous chemical handling and transport
• Environmental concerns leading to increased scrutiny of chlorinated compounds
• Price volatility due to fluctuations in raw material costs
• Competition from alternative chemical intermediates

Future Outlook

The methyl chloroacetate market is expected to:

• Maintain moderate growth rates of 3-5% annually through 2028
• See increasing demand for pharmaceutical-grade product with higher purity specifications
• Experience consolidation among smaller manufacturers
• Witness technological innovations in production methods focused on efficiency and environmental impact reduction

At High Mountain Chem, we continuously monitor market trends to ensure reliable supply and competitive pricing for our customers.

Comparison with Related Compounds

Understanding how methyl chloroacetate compares to similar compounds helps in selecting the most appropriate reagent for specific applications.

Comparison with Other Chloroacetate Esters

Comparison with Other Haloacetate Esters

Alternative Reagents for Similar Applications

Depending on the specific application, several alternatives to methyl chloroacetate may be considered:

• For Alkylation Reactions: Methyl bromoacetate (more reactive), dimethyl sulfate, or trimethyloxonium tetrafluoroborate
• For Ester Introduction: Methyl acetate followed by halogenation, or direct use of chloroacetyl chloride with alcohols
• For Pharmaceutical Synthesis: Ethyl chloroacetate (less volatile), t-butyl chloroacetate (more selective under certain conditions)

Storage and Transportation

Proper storage and transportation of methyl chloroacetate are critical for maintaining product integrity and ensuring safety throughout the supply chain.

Storage Requirements

To maintain stability and prevent hazardous situations, methyl chloroacetate should be stored according to these guidelines:

• Temperature Control: Store in a cool location, ideally between 15-25°C (59-77°F). Avoid exposure to temperatures exceeding 40°C (104°F).
• Containers: Keep in tightly closed containers made of compatible materials (glass, certain grades of stainless steel, or specific polymers).
• Location: Store in a well-ventilated area away from direct sunlight, heat sources, and ignition sources.
• Segregation: Keep away from incompatible materials, particularly strong bases, oxidizing agents, and reducing agents.
• Moisture Protection: Protect from humidity and water to prevent hydrolysis reactions.

Storage Facility Requirements

• Appropriate fire suppression systems
• Adequate ventilation systems
• Chemical spill containment measures
• Temperature monitoring capabilities
• Restricted access to authorized personnel only

Transportation Considerations

When transporting methyl chloroacetate:

• Follow all applicable transportation regulations for toxic substances (Hazard Class 6.1, Packing Group II)
• Use DOT-approved packaging with appropriate labeling and documentation
• Ensure vehicle operators are properly trained in hazardous material transport
• Have appropriate emergency response information readily available
• Implement transportation security plans when required by regulations

Shelf Life and Stability

Under recommended storage conditions:

• Typical shelf life of 12-24 months when properly stored
• Periodic quality testing recommended for long-term storage
• Signs of degradation include color change, increased acidity, or presence of precipitates
• Stabilizers may be added by manufacturers to extend shelf life in some commercial products

At High Mountain Chem, we provide detailed storage and handling guidelines with all methyl chloroacetate shipments to ensure product integrity throughout its lifecycle.

Frequently Asked Questions

General Questions

Q: What is methyl chloroacetate primarily used for?

A: Methyl chloroacetate is primarily used as a chemical intermediate in the synthesis of pharmaceuticals, agrochemicals, and specialty chemicals. Its reactive chlorine atom and ester functionality make it valuable for introducing acetate groups into various molecular structures.

Q: Is methyl chloroacetate the same as methyl chloride?

A: No, these are different compounds. Methyl chloroacetate (ClCH₂COOCH₃) is an ester containing a chlorine atom on the alpha carbon of the acetate group, while methyl chloride (CH₃Cl) is a simple chlorinated methane molecule with different chemical properties and applications.

Safety and Handling

Q: What personal protective equipment should be used when handling methyl chloroacetate?

A: When handling methyl chloroacetate, you should wear chemical-resistant gloves (nitrile or butyl rubber), safety goggles or a face shield, a lab coat or chemical-resistant clothing, and appropriate respiratory protection if ventilation is inadequate. Always work in a well-ventilated area or under a fume hood.

Q: How should a methyl chloroacetate spill be handled?

A: For small spills, absorb with an inert material (vermiculite, dry sand, or earth), then place in an appropriate waste disposal container. For larger spills, contain the spill, ventilate the area thoroughly, collect the material with non-combustible absorbent, and dispose of according to local regulations. Always wear appropriate PPE during cleanup.

Technical Questions

Q: What is the difference between technical grade and high-purity methyl chloroacetate?

A: Technical grade methyl chloroacetate typically has a purity of 95-98% and may contain impurities such as chloroacetic acid, methanol, and dichloroacetates. High-purity grades (99%+) have lower levels of these impurities and are used in applications requiring greater purity, such as pharmaceutical synthesis or analytical standards.

Q: Can methyl chloroacetate react with amines?

A: Yes, methyl chloroacetate readily reacts with amines through two main pathways: nucleophilic substitution at the chlorine atom to form amino acid derivatives, or aminolysis of the ester group to form chloroacetamides. The reaction pathway depends on conditions and the specific amine used.

Supply and Specifications

Q: What are typical impurities found in commercial methyl chloroacetate?

A: Common impurities in commercial methyl chloroacetate include unreacted chloroacetic acid, methanol, methyl dichloroacetate, water, and hydrochloric acid. The specific impurity profile depends on the manufacturing process and purification methods used.

Q: How should the quality of methyl chloroacetate be assessed?

A: Quality assessment typically includes tests for appearance, purity (by GC or HPLC), acidity, moisture content, color (APHA/Hazen scale), and specific impurities. Additional tests may include density, refractive index, and boiling range. High Mountain Chem provides comprehensive Certificates of Analysis with each lot.

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